One of the most adaptable packaging materials is aluminium foil, especially when it's from one of the aluminium manufacturers in India. This industry has recently expanded due to the increased use of foil in a variety of products. Aluminium foil is a one-of-a-kind material in the world of flexible packaging as it retains all of the metallic properties of aluminium.
The thin sheet of metal serves as an impenetrable barrier against moisture, gases, odours, bacteria, and moulds. Two examples of changes caused by light and prevented by foil packaging are the destruction of vitamins and the rancidity of fats and oils. Aluminium's high reflectivity protects against radiant heat, while its opacity helps to prevent light-induced deterioration of a wide range of foods and beverages.
Aluminium foils thicker than 25 micrometres (1.0 mil) are impermeable to oxygen and water. They are used in packaging products that are sensitive to oxidation or hydration. Foils thinner than this become slightly permeable due to minute pinholes caused by the manufacturing process. Aluminium foil is available in two different finishes: shiny and matte. The shiny side is produced when the aluminium is rolled during the final pass.
Because producing rollers with a fine enough gap to accommodate the foil gauge is difficult, two sheets are rolled at the same time for the final pass, doubling the gauge thickness at the entry to the rollers. Bright aluminium foil reflects 88% of the light, while dull embossed foil reflects only 80%. There are two types of foil applications: packaging applications and non-packaging applications.
Applications of Aluminium foil made by Aluminium foil manufacturers in India
The products mentioned below are examples of packaging applications. The packaging for these products must protect them from physical and chemical changes, as well as climatic hazards. Non-packaging applications that use specific foil properties, such as conductivity, include heat exchangers, tube fins in air conditioners, capacitors, and cable wraps.
Major markets include cigarettes, pharmaceuticals, tagger foil, the tea industry, multi-ply laminates, food and dairy products, decorative laminates, and electrical/power applications. One of the most common applications for aluminium foil is flexible packaging for the food and beverages industry, which includes bakery, aseptic beverage cartons, confectionery and other oven cooked products, tea and chocolate drinks, coffee, pharmaceutical packaging, and tobacco products.
Aluminium foil containers, where the properties of aluminium foil provide a wide range of food packaging solutions, and household foil, which has become an essential part of modern life in many countries for cooking and a variety of other uses at home or in commercial kitchens, are two other major applications of aluminium foil.
Approximately 75% of aluminium foil is used for food, cosmetics, and chemical product packaging, with the remaining 25% used for industrial applications (e.g. thermal insulation, cables and electronics). Nearly one-quarter of total aluminium foil demand is accounted for by the construction and automotive industries.
Market Overview for Aluminium Foil Manufacturers in India
The Aluminium Corporation of India plant was inaugurated in 1938, marking the start of aluminium production in India. The plant, which had a 2,500-tonne-per-year capacity, was built with financial and technical assistance from Alcan in Canada. In 1959, the Hindustan Aluminium Corporation (Hindalco) was established in Uttar Pradesh. It had the capacity to produce 20,000 tonnes per year. Malco was established in 1965 as a public-sector enterprise with a capacity of 10,000 tonnes per year. By 1987, the National Aluminium Company (NALCO) had been tasked with manufacturing aluminium. It could hold 0.218 million tonnes.
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Aluminium is a strategic metal that contributes significantly to India's GDP. It aided over 4000 SMEs in the downstream sector, resulting in the creation of over 8 lakh jobs both directly and indirectly. The country has a large bauxite reservoir and reserve, but its production must increase from 23 million tonnes in the fiscal year 2019 to nearly 70 million tonnes by the fiscal year 2030-2032 to meet future demand. India is the world's second-largest primary aluminium producer.
In the last five years, India's aluminium production has increased significantly. The Ministry of Mines of the Government of India set a production target of 1,153 KT for aluminium in 2006-07, which was increased to 1,237 KT the following year (2007-08).
Top Aluminium Foil Manufacturers in India
Hindalco is the leading provider of foil and foil laminates in a wide range of finishes, including plain, laminated, lacquered, and printed foil. These variations can be found in a variety of packaging applications.
The company has two foil rolling facilities in Maharashtra: Mouda near Nagpur and Kollur in Telangana. Cold aluminium is molten, cast, and rolled to make foil at the Mouda plant's casting facility.
Freshwrapp, Superwrap, and Freshpakk semi-rigid containers are among Hindalco's aluminium foil brands. Freshwrapp, a leading packaging foil brand in India, offers sizes ranging from 10 microns to 100 microns.
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2. Ess Dee Aluminium
Ess Dee Aluminium is made up of two companies: the parent company, Division India Foils, and Flex Art Foils Ltd, a wholly-owned subsidiary. The company is the largest manufacturer and supplier of primary packaging solutions in the world. Ess Dee Aluminium is an aluminium foil manufacturer and supplier to the pharmaceutical industry.
Ess Dee was the first company in India to manufacture high-end pharmaceutical packaging such as Cold Form Blister and Child Resistant Blister. The company's product portfolio has grown significantly since then, and it now includes a diverse range of sophisticated and technologically advanced products.
3. Alufoil Products Pvt. Ltd.
Alufoil Products Pvt. Ltd., formed in 1997, is an Indian producer of aluminium foil products. The company specialises in printing, laminating, coating, cutting, embossing, slitting, and punching aluminium foil, as well as foil container production. Alufoil has a monthly capacity of 2500 tonnes of foil in various thicknesses.
Aluminium foil roll, laminated foil, laminated lids, aluminium foil wrapper for chocolates, pharmaceutical aluminium foil, cigarette aluminium foil, household aluminium foil, foil-lined bags, foil seals, baking cups, and golden & silver boards are among the company's products.
4. Dee Pee Foils (India)
Dee Pee Foils (India) produces aluminium foil for use in pharmaceutical, tea, confectionery, tobacco, food, vegetable oil, fireworks, labelling, and other industries. Cigarette inner liner foil, foil containers, house foil in jumbo reels, baby food packaging foil, paper laminated aluminium foil, ORS sachet foil, strip packaging foil, and blister pack foil are among the company's products.
5. Nagreeka Foils Ltd.
Nagreeka Foils Ltd., along with its subsidiary Mala Overseas Pvt Ltd., is a global leader in the production of aluminium foil rolls and containers for household and commercial use. The ALUFO brand is used to market the company's products.
Nagreeka Foils Ltd. operates cutting-edge facilities near Mumbai, India, with a 20,000 MT annual capacity. The company has made significant investments in cutting-edge Italian machinery.
With the rising demand for aluminium, India's aluminium industry is rapidly expanding. India's primary aluminium exports have increased rapidly in recent years, accounting for 54% of total production in FY20, up from 46% in FY16. The expansion of the beverage, food, pharmaceutical, and cosmetics industries, particularly in India, has resulted in increased demand for aluminium packaging from aluminium foil manufacturers in India.
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Q. Who's the largest aluminium manufacturer in India?
Ans. Vedanta Aluminium, a subsidiary of Vedanta Limited, is India's largest aluminium producer.
Q. How many Aluminium smelting plants are there in India?
Ans. There are 8 smelting plants spread throughout the nation -
Q. When was the first Aluminium plant opened in India?
Ans. The Aluminium Corporation of India plant was inaugurated in 1938, marking the start of aluminium production in India.
Q. Which country produces the most aluminium?
Ans. China is the largest producer of aluminium.
Q. Where are Aluminium deposits in India located?
Ans. They can be found in Kalahandi, Koraput, Sundargarh, Balangir and Sambalpur.
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